Automated Battery Pack Production Line with Laser Welding for Ess Solutions

Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous

Product Description

Basic Information

Model NO.
HY-Auto
Condition
New
Automation
Automatic
Welding Precision
±0.1mm
Automation Degree
≥ 95%
Quality
100% Inspection

Product Description

The Energy Storage Prismatic Battery Module PACK Line is an efficient, intelligent and customized automated production line, specifically designed for the energy storage field. It is suitable for application scenarios such as large-scale energy storage systems, home energy storage, and industrial energy storage. This production line integrates advanced laser welding technology, automated assembly systems, and intelligent detection equipment, providing battery modules with high consistency and high reliability.

Automated Battery Pack Production Line

High-precision Laser Welding

Advanced laser welding technology ensures high-precision welding between cell tabs and connection pieces. Low resistance and high strength significantly improve electrical safety and performance. Contact-free and pollution-free process.

Laser Welding
Automated Production

Fully Automated Production

Covers cell feeding, sorting, stacking, welding, encapsulation, detection, and unloading. Operates 7x24 hours stably to reduce manual intervention and improve efficiency.

Intelligent Monitoring

Equipped with voltage detectors, internal resistance testers, and insulation withstand voltage testers. Real-time data collection supports full quality traceability and process optimization.

Monitoring System

Main Parameters

Parameter Item Specifications
Production Cycle≥ 12 PPM (Adjustable)
Welding Precision±0.1mm
Detection ItemsVoltage, Internal Resistance, Insulation, Withstand Voltage, etc.
Applicable Cell TypesPrismatic Cells (LFP, NCM, etc.)
CompatibilitySupports various module sizes and structural designs
Degree of Automation≥ 95%

Product Process Flow

Process Flow Chart

Application Fields

  • Large-scale Energy Storage Systems (Grid peak regulation)
  • Home Energy Storage Systems (Household battery packs)
  • Industrial Energy Storage (Backup power, Micro-grids)

Services & Support

  • Customized Solution Design
  • Comprehensive Technical Training
  • 24-hour Quick-response After-sales Service
Application Scenarios

Manufacturing Excellence

As an industry-leading manufacturer of new energy intelligent equipment, we are dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing across various industries. Since 2019, the manufacturer has continuously advanced laser technology applications to provide high-performance automated lines.

Factory Interior Certifications

Holding ISO9001, ISO14001, and ISO45001 certifications, the factory promotes standardized production models to improve product quality management and ensure robust service guarantees.

Exhibitions & Global Partners

Exhibition Customer Visit
Partners Logo

Frequently Asked Questions

Q1: What is the production cycle of this production line? The production cycle can reach ≤ 2 minutes per module, supporting 7x24-hour continuous operation to meet large-scale production demands.
Q2: Does the line support different battery specifications? Yes, the PACK line adopts a modular design and can be flexibly adjusted to produce prismatic battery modules of various specifications and models.
Q3: How is welding precision and consistency ensured? We use high-precision laser welding technology (precision up to ±0.1mm) and real-time intelligent monitoring to ensure every module meets strict standards.
Q4: What is the degree of automation? The degree of automation exceeds 95%, covering feeding, sorting, stacking, welding, and final detection, significantly reducing labor costs.
Q5: What detection devices are included for quality control? The line is equipped with voltage detectors, internal resistance testers, and insulation withstand voltage testers to ensure electrical and safety performance.
Q6: Is the production line environmentally friendly? Yes, the design uses energy-saving materials and processes like glue coating and welding that comply with green manufacturing standards.

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