Lithium Battery Module Assembly Line Including Automated Bus-Bar Laser Welding

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Lithium Battery Module Assembly Line Including Automated Bus-Bar Laser Welding

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Product Description

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Core Technical Specifications

High-precision automated battery assembly solutions.

Model NO.

Automatic

Condition

New

Automation

After-sales Service

Lifetime After-Sales

Application Field

New Energy Industry

Repeatability Accuracy

0.01mm

Cooling Method

Water Cooling

Laser Wavelength

1080nm

Position Accuracy

±0.02mm

Weight

4000 Kg

Machinery Capacity

10ppm

Warranty

2 Years

Certification

CE, ISO

Automated Battery Cell Assembling Requirements

Equipment capacity: ≥10PPM
Final excellence rate: ≥99.8% (equipment related)
Failure rate: ≤ 2%
Stability: Laser output power fluctuation ≤±1%
Compatibility: Compatible with a variety of size module specifications with quick change features.

Process Flow Chart

Program Layout & Functionality

Standard Dimensions: Back layout (19500mm*9000mm*3200mm) | Front layout (13000mm*6000mm*2300mm)

Cleaning & Gluing Station

Equipment Parameter	Technical Data
Power Supply	AC220V/50HZ
Air Supply	0.5-0.7Mpa
Cleaning/Gluing Range	X/Y: 300/300mm
Repeat Accuracy	±0.02mm
Robot System	BORUNTE 4-axis Robot
Moving Speed	300mm/s

Stacking Rotary Tables

The stacking robot unloads materials and performs serial-parallel sequence operations. The platform uses a fixed-slope dual-station design for maximum efficiency.

Extrusion & Assembly Station

Utilizes a Servo + screw clamping mechanism. Features automatic compatibility for different battery types through one-key program switching.

Quality Control & Testing

Insulation & Withstand Voltage Test

Laser Welding & Pole Cleaning

Safety & Applications

Safety Fence: Complies with national production safety regulations. Features interlocking safety door locks and self-locking mechanisms during production cycles.

Industry Application: Primarily used for New Energy Lithium Battery Modules, Prismatic Battery Modules, Energy Storage systems, and Power Battery Pack assembly.

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Frequently Asked Questions

Q1: What are the primary types of equipment available? We provide customized automated battery assembly lines, laser welding machines, and high-precision laser marking systems tailored to specific industrial needs.

Q2: How is equipment quality controlled? Quality is maintained through international advanced production technology and strict inspection of all components against international standards before production.

Q3: Is the assembly line compatible with different battery sizes? Yes, the system features a quick-changeover strategy, including adjustable grippers and programmable robot sequences to handle various module specifications.

Q4: What is the typical delivery timeframe? Standard laser assembly machines are typically delivered within one month after the final order and specification confirmation.

Q5: What certifications does the equipment hold? All automated assembly equipment is fully CE and ISO certified to ensure compliance with global safety and quality standards.

Q6: What support is provided if the machine encounters issues? We offer 24-hour online engineering support, a comprehensive warranty on parts, and detailed operation manuals/CDs for easy troubleshooting.