Advanced Technique Robotic Weld Cell for Steel Structure Industy with 3D Scanning Function

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Advanced Technique Robotic Weld Cell for Steel Structure Industy with 3D Scanning Function

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Product Description

Advanced Technique Robotic Weld Cell for Steel Structure Industry with 3D Scanning Function

Model NO.: BW
Type: Arc Welding Robot
Drive Mode: Electric
Control Mode: Continuous Path Control

Welding Speed: 0.5 m/min
Welding Machine: Aotai or Megmeet
Controller: Bochu Fsweld
Software: Cypweld

Advantage: No Teaching and Programming
Visual System: Laser Suture Finder Bcw600p
Drawing: Import 3D Drawings Directly
Origin: China

Product Description

Suitable for various small components, such as cow legs, cross grid structures, purlin pallets, etc.
Customize workbenches or single/double axis positioners according to the type of workpiece and welding needs.
The software can be operated in a foolproof manner after 1-2 days of training.
No need for manual intervention throughout the entire process after loading.

Product Parameters

Content	Parameter Range	Unit	Remarks
Degrees of Freedom (Axes)	6+2	/	/
Required Ambient Temperature	-10~45	ºC	/
Maximum End Load	6	Kg	/
Recommended Floor Space	W1200L1200H600	mm	/
Peak Total Power	40	kW	/
Rated Input Voltage/Frequency	380+/-10%	V	Three-phase
Floor Space	2400*4000	mm	/

Our Key Advantages

🚀 Robot Integrated Drive and Control System

Built-in drive system, revolutionizing traditional teaching programming.
Automatically plans motion trajectory and adjusts welding posture.
Intelligent obstacle avoidance through software planning.
Equipped with collision detection and monitoring.

🖥️ Digital Twin System

1:1 replication of the physical object - what you see is what you get.
Operation through computer interface with real-time movement sync.
One-click command execution for scene-generated trajectories.

🤖 No-Teaching, No-Programming

Automatic Programming: Smart extraction of welding seam info from 3D models.
Rapid Deployment: One-click selection for corner, intermittent, and multi-layer welds.
Vision Guidance: Line laser scanning for rapid positioning.

📊 Visual Positioning and Tracking

3D Camera: Captures 2m x 2m areas with ±0.5mm accuracy.
Laser Guidance: Real-time analysis and correction of the welding trajectory.
Eye-in-Hand: Prevents collisions and handles complex imaging conditions.

Welding Samples & Types

Certifications & Related Products

BW series Welding Robot with L Positioner

BW series Welding Robot with H Positioner

BW series Welding Robot with Dual Positioner

Frequently Asked Questions (FAQ)

Q1: How long does it take to train an operator for this welding robot? A: Thanks to the foolproof software design and no-teaching programming system, operators can typically be fully trained and ready to use the system within 1 to 2 days.

Q2: What kind of components are best suited for this robotic weld cell? A: The system is ideal for small to medium steel structure components, including cow legs, cross grid structures, purlin pallets, and various types of support plates.

Q3: How does the "No-Teaching" system work? A: The system allows you to import 3D blueprints directly. The software automatically recognizes the welding seams and plans the robot's trajectory, eliminating the need for manual point-by-point teaching.

Q4: What is the accuracy of the 3D scanning and positioning system? A: The 3D camera provides high-precision imaging with an error margin of only ±0.5mm, which fully meets and exceeds standard industrial welding requirements.

Q5: Can the system avoid obstacles during welding? A: Yes, the software features intelligent path planning and collision detection, allowing the robot to automatically avoid obstacles and protect the hardware.

Q6: What welding methods and materials are supported? A: The BW series primarily uses the MAG welding method and is designed for steel structures, supporting wire diameters ranging from 0.8mm to 1.6mm for various welding positions.

Product Detail

Advanced Technique Robotic Weld Cell for Steel Structure Industy with 3D Scanning Function

Product Description

🚀 Robot Integrated Drive and Control System

🖥️ Digital Twin System

🤖 No-Teaching, No-Programming

📊 Visual Positioning and Tracking

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