New Technology Industrial Robotic Welding Cells with Welding Process Library

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New Technology Industrial Robotic Welding Cells with Welding Process Library

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Product Description

Basic Information

Model NO.:BW

Control Mode:Continuous Path Control

Drive Mode:Electric

Type:Arc Welding Robot

Welding Speed:0.5 m/min

Name:Robotic Welding

Welding Machine:Aotai or Megmeet

Welding Gun:Trm

Controller:Bochu Fsweld

Software:Cypweld

Robot System:Knt

Welding Method:Mag

Advantage:No Teaching and Programming

Drawing:Import 3D Drawings Directly

Weld Seam:Automatically Identify Weld Seams

Visual System:Laser Suture Finder Bcw600p

Origin:China

Production Capacity:100 per Month

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Product Description

New Technology Industrial Robotic Welding Cells with Welding Process Library

1. Suitable for various small components, such as cow legs, cross grid structures, purlin pallets, etc.

2. Customize workbenches or single/double axis positioners according to the type of workpiece and welding needs, flexibly meeting various welding scene requirements.

3. The software can be operated in a foolproof manner after 1-2 days of training, reducing skill requirements for operators.

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Product Parameters

Content	Parameter Range	Unit	Remarks
Degrees of Freedom (Axes)	6+2	/	/
Required Ambient Temperature	-10~45	ºC	/
Maximum End Load	6	Kg	/
Recommended Floor Space	W1200L1200H600	mm	/
Peak Total Power	40	kW	/
Rated Input Voltage/Frequency	380+/-10%	V	Three-phase
Rated Input Frequency	50	Hz	/
Floor Space	2400*4000	mm	/

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Our Advantages

Robot Integrated Drive and Control System

Built-in drive system, revolutionizing traditional teaching programming.
Automatic motion trajectory planning and posture adjustment.
Intelligent obstacle avoidance.
Collision detection and monitoring.

Digital Twin System

1:1 replication of physical objects - what you see is what you get.
Physical objects follow movements via computer interface.
Scene-generated trajectory with one-click command.
Real-time communication and virtual-physical integration.

No-Teaching, No-Programming

Automatic Programming: Import 3D models and extract seam information automatically.
Rapid Deployment: One-click commands for corner, intermittent, and multi-layer welding.
Vision Guidance: Line laser scanning for rapid positioning.

Visual Positioning and Tracking

3D Camera: 2m x 2m capture area with ±0.5mm accuracy.
Line Laser Module: Real-time analysis for trajectory correction.
"Eye-in-Hand" System: Precise positioning to prevent collisions in complex conditions.

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Welding Samples

Welding Robot Type Display:

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Production & Certifications

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Related Product Series

BW series with L Positioner

BW series with H Positioner

BW series with Dual Positioner

Frequently Asked Questions

Q1: What does "No-Teaching, No-Programming" mean for the operator? It means the system can automatically extract welding seam information from 3D models. Operators do not need to manually program the robot's path, significantly reducing the required skill level and training time.

Q2: Which components are best suited for this robotic welding cell? The system is ideal for small components such as cow legs, cross grid structures, purlin pallets, and other structural parts used in construction or manufacturing.

Q3: How accurate is the visual positioning system? The 3D camera and line laser guidance modules provide an accuracy error margin of ±0.5mm, which fully satisfies industrial precision requirements for welding.

Q4: Can the system handle larger workpieces? Yes. The 3D camera captures a 2m x 2m area, and multiple photos can be stitched together to generate point cloud data for larger workpieces.

Q5: What is the benefit of the Digital Twin System? The Digital Twin provides a 1:1 replication of the physical object in the software. This allows for simulation checks to verify trajectories and ensure there is no interference before the actual welding starts.

Q6: What power supply is required for the welding robot? The system requires a rated input voltage of 380V (+/-10%) at 50Hz, utilizing a three-phase power connection.