High Precision Ultra-High-Speed Laser Cladding System for Construction Equipment

Customization: Available
Application: Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry
Technical Class: Continuous Wave Laser

Product Description

🔹 Basic Info
Product Name
Ultra-High-Speed Laser Cladding System
Control
Automatic
Laser Power
≤ 12 Kw
Processing Length
3 M
Max Rotation Diameter
400 / 600 mm
Weight Capacity
3 T
Deposition Efficiency
≤ 500 Cm²/Min
Layer Thickness
50 - 1500 μm
Substrate Dilution
< 1%
Motion Mechanism
3+1 Axis
Origin
China
🚀 Product Description
Ultra-high-speed Laser Cladding System
Laser Cladding System Overview

The Ultra-high-speed Laser Cladding System is an advanced composite machine that integrates turning, cladding, and mirror processing into one platform. Operators can complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup, eliminating round runout errors and significantly improving coating quality and efficiency.

📋 Technical Specifications
Specifications Details
Laser SourceFiber / Diode laser
Laser Power≤ 12 kW
Processing Length3 m
Maximum Rotation Diameter400 / 600 mm
Weight Capacity3 t
Motion Mechanism3+1 Axis
Spindle Speed1-150 / 1-200 rpm
Deposition Efficiency≤ 500 cm²/min
Layer Thickness50 - 1500 μm
Substrate Dilution Rate< 1%
Repeat Position Accuracy± 0.05 mm
Product Features & Advantages
Product Features
Programmable Hydraulic Tailstock Easily adjust hydraulic pressure to control the ejector pin's force, ensuring optimal stability for different workpieces.
Maximum Processing Efficiency Achieves an incredible deposition efficiency of up to 500 cm²/min.
Highly Stable Coating Process Maintain a strict substrate dilution rate of less than 1% while applying precise layer thicknesses.
Multi-Speed Auto Tuning Adapt to any processing need with flexible spindle speeds (0.5-150 rpm or 1-200 rpm).
🏗️ Product Applications
Application Industrial Shafts
Application Heavy Machinery
Application Shipyards

This equipment processes all types of industrial shafts and rolls. It is an essential tool for repair and manufacturing in:

  • Metallurgical Industry
  • Coal Mining Machinery
  • Construction Machinery
  • Shipbuilding & Shipyards
Break Wear Limits with Smart Laser Cladding Systems

Stop replacing parts so often. Industrial wear and corrosion eat profits every year. Traditional repair methods generate high heat that distorts precision parts. Our system restore factory precision through industry-leading surface strengthening.

Precise Control: Minimal heat input ensures the base material never warps.
Metallurgical Bond: The cladding layer fuses densely, resisting peeling under high impact.
Automated Operation: Smart closed-loop control system lowers the learning curve.
📦 Main Products & Shipping
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Packaging and Shipping
Frequently Asked Questions
What is the advantage of ultra-high-speed laser cladding over traditional methods?
Ultra-high-speed cladding offers much higher efficiency (up to 500 cm²/min) and significantly lower heat input, which prevents substrate deformation and maintains a very low dilution rate (<1%).
What types of materials can be processed?
It is designed for various industrial metal shafts and rolls used in heavy industries like mining, metallurgy, and construction.
Does the cladding layer peel off easily?
No. The process creates a strong metallurgical bond with the substrate, making it highly resistant to peeling and capable of withstanding high-impact strikes.
Can this system repair worn-out components?
Yes, it is specifically designed for the nondestructive repair of high-value metal parts, effectively rebuilding surfaces to factory precision.
Is the operation difficult for new workers?
The system features a smart closed-loop automated control system that simplifies complex processes and significantly lowers the learning curve for operators.
What is the maximum weight capacity for workpieces?
The system can handle workpieces weighing up to 3 tons with a maximum processing length of 3 meters.

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