Robust Laser Micro-Machining Equipment/Micro Nozzle Processing System

Customization: Available
After-sales Service: One Year Warranty
Warranty: One Year Warranty

Product Description

Overview
Basic Info.
Model NO. AT-61163
Origin China
Packaging & Delivery
Package Size 150.00cm * 90.00cm * 150.00cm
Gross Weight 2000.000kg
Product Features
  • High-energy density and stable ultraviolet laser directly ablates and vaporizes materials, with a μm-level heat-affected zone and a minimum processing spot size of 5μm.
  • A high-resolution camera, in conjunction with a high-precision linear motor-driven platform, enables sub-micron-level high-precision alignment of the center of circular holes in workpieces.
  • The high-resolution camera, paired with a precision Z-axis, achieves high-precision focusing to ensure stable and repeatable processing techniques.
  • A sub-micron-level runout spindle holds the workpiece for rotation, enabling high-speed, high-precision, and high-surface-finish micro-machining.
  • An auxiliary W-axis allows for the processing of straight holes and inverted taper holes.
  • The system utilizes a marble tabletop to enhance overall system stability, with all mechanical components carefully selected to ensure long-term precision.
  • Minimum processing hole diameter of 5μm, controllable hole shape, capable of processing both tapered and straight holes with a depth-to-width ratio > 10:1.
Product Parameters
Category Parameter FM-UVD7
LaserWavelength355nm
LaserPower>7W@40 kHz (3~40 W optional)
XY StageTravel300*300mm
XY StagePositioning Resolution0.1μm
XY StageRepeatability≤±1μm
XY StagePositioning Accuracy≤±3μm
Z-axisTravel200mm
Z-axisRepeatability≤±3μm
Z-axisPositioning Accuracy≤±5μm
W-axisAngular Range±10°
CCD MonitoringCamera5-megapixel
CCD MonitoringOptical Magnification10X
SpindleCircular Runout<1μm
CapabilityMinimum Spot Size5μm (10μm optional)
CapabilityHole Diameter Accuracy±3μm (hole <0.5mm, depth <0.5mm)
CapabilityProcessing MaterialsGlass, organics, metals, ceramics, etc.
OthersCoolingWater-cooled
OthersPower Consumption≤2000W
DimensionsSize1200 * 1600 * 1900mm
WeightWeight1200Kg
Product Applications
Automotive Industry
  • GDI Fuel Injectors: Processes orifices with diameters of 50-200μm to improve fuel atomization.
  • Diesel Fuel Injectors: Processes micro-holes with diameters of 30-100μm for high-pressure injection.
  • Urea Injectors: Processes orifices with diameters of 100-300μm to meet emission standards.
Aerospace
  • Aircraft Engine Fuel Nozzles: Processes micro-holes with diameters of 50-150μm for high-pressure environments.
  • Rocket Propellant Nozzles: Processes micro-holes with diameters of 100-500μm for precise propellant control.
Medical Equipment
  • Nebulizer Nozzles: Processes micro-holes with diameters of 10-50μm for drug atomization.
  • Microfluidic Chip Nozzles: Processes micro-holes for biological sample analysis.
Electronics and Precision Instruments
  • Inkjet Printhead Nozzles: Processes micro-holes with diameters of 10-30μm for high resolution.
  • Sensor Nozzles: Processes micro-holes for pressure balancing and fluid control.
Company Profile

Our company generally operates some general projects: technical services, technology development, technology consulting, technology exchange, technology transfer, technology promotion: computer Wholesale of software, hardware, and auxiliary equipment: Retail of computer software, hardware, and auxiliary equipment: Import and export of goods: Import and export of technology: Credit Information consulting services (excluding licensing information consulting services): graphic and textual design and production: sales of functional glass and new optical materials Selling; Sales of optical instruments; Sales of specialized equipment for semiconductor devices: sales of experimental analysis instruments: sales of CNC machine tools: sales of instruments Sales of instruments and meters; Sales of electronic components and electromechanical equipment; Sales of metal cutting and welding equipment; Fiber optic sales;Sales of photovoltaic equipment and components; Sales of optical glass; Sales of electronic specialized materials.

Detailed Photos
Frequently Asked Questions
Q1: What is the minimum processing hole diameter of this equipment? The minimum processing hole diameter is 5μm, with a controllable hole shape.
Q2: What types of materials can be processed? The system is capable of processing glass, organic materials, metals, ceramics, and more.
Q3: What kind of laser technology is used in this system? It uses a high-energy density and stable 355nm ultraviolet (UV) laser for precise ablation and vaporization.
Q4: Does the machine support both straight and tapered hole processing? Yes, the auxiliary W-axis allows for the processing of both straight holes and inverted taper holes.
Q5: How does the system ensure long-term stability and precision? The system utilizes a marble tabletop and carefully selected mechanical components to enhance stability and ensure long-term precision.
Q6: What industries typically use the Micro Nozzle Processing System? Main applications include the automotive industry (fuel injectors), aerospace (engine nozzles), medical equipment (nebulizers), and electronics (inkjet printheads).

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